Engineering Guides

Make

Design for manufacturing

Machining, moulding, sheet metal, casting and assembly: what each process wants from your geometry.

This track is in preparation. The curriculum below is the plan.

Field notesRules of thumb that make parts cheaper and easier to make. In preparation.

Curriculum

  1. 1
    Cost drivers and process selection

    Where the money goes, and how volume picks the process.

    In preparation
  2. 2
    CNC machining

    How CAM turns a model into toolpaths; tool reach, internal radii, setups and fixturing.

    In preparation
  3. 3
    Sheet metal

    Bend allowance, reliefs, minimum flanges and hole placement.

    In preparation
  4. 4
    Injection moulding

    Wall thickness, draft, ribs, bosses, gates and shrinkage.

    In preparation
  5. 5
    Casting

    Sand, die and investment casting: parting lines, cores and porosity.

    In preparation
  6. 6
    Joining and assembly

    Design for assembly, fasteners, snaps, welds and adhesives.

    In preparation
  7. 7
    Surface finish, coatings and heat treatment

    What finishing does to dimensions, cost and fatigue life.

    In preparation

Closely connected tracks